My Idea
Export using Not H.264 but whatever the timeline settings are.
If you used DV/NTSC the export the movie with that.
Those settings are
29.97fps
720x480(3:2)
48khz
If you are getting an audio issue during the export, try export the audio only as an aiff 48khz either stereo or mono
then export the video only and match them up in QTPro later. If you don't have QTPro, bring them into a new timeline and export it.
Also, export the clip to your desktop. But in a pinch I've exported 1gig size files to a flash drive and everything was fine. Of course I didn't try to play it off of there.
With that in mind, H.264 not a bulky format and can play off a cd in you computer. So, the problem may lie in your computer, not your external drive.
If you need to export using H.264 I strongly recommend using these settings:
You choose the size you want
24frames per second for sports like speed in video
15 frames per second for normal like stuff
12 frames per second for things that just don't move much
make sure you bring the level bar down to just above medium. There is little difference between medium and high other than the file size you create.
Also, use a 300key frame rate. This also brings the size down and there is no loss in quality. (250 for PAL)
Your audio should be IMA4 or AAC and bring that to 32khz mono, this will also make your file smaller.
If you are going to stream this, make sure you check the "hinted Streaming" box at the bottom.
And Your done.
I hope your audio issue goes away. I have never heard of this type of issue before, and now you are the first.
If these things don't help, go to
www.kenstone.net.
they are going to want to know all of the information I asked upfront and tell them what your deal is. they will also want to know...
Was your audio recorded at 12bit or 16bit?